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Gar-zo: Blacksmith of Woochu
  • Manage No, Sortation, Country, Writer ,Date, Copyright
    Manage No EE00002059
    Country Bhutan
    ICH Domain Traditional craft skills
    Address
    Woochu village under Lungnyi gewog (block) lies on the way to Paro town after crossing the Bondey Bridge. Woochu village is historically known not only for iron craft but also for the wood craft. The village is divided into two by a road passing through, the upper Woochu were the wood turners and the lower Woochu the blacksmiths. The art of wood craft has faded and is now no more practiced in the area. Initially, the main blacksmith workshop was at the location where present gewog center exists. As the number of practicing blacksmiths dwindled, the workshop was later moved nearer to the road. The blacksmiths manufactured and repaired the iron tools as part of earning a daily wage. It did not become a commercial business until lately. The art of iron craft was on the verge of extinction. In an effort to revive the craft, a project was initiated and an improved work shed was built on the same spot. But the present location was not appropriate as it was below the highway surrounded by residential buildings. So the workshop was temporarily moved from there to upper Woochu. It has a temporary workshop for the workers. But a new construction is underway and the center will be soon moved to the new location after the completion of the construction work.
    Year of Designation 1971
Description Gar-zo (Blacksmith/iron craft) is one of the Bhutan's 13 traditional crafts and is considered as one of the earliest crafts/arts of the Bhutanese people. It is believed that it was introduced by a Tibetan saint known as Dupthob Thangtong Gyalpo in the 14th Century. He is revered by the Bhutanese people as a master engineer for his skill in casting iron chains and erecting them as bridges over gorges. He is supposed to have built eight suspension bridges in Bhutan. One can still see one of the bridges crossing over the Paro Chu, on the road from Paro to Thimphu, and linking the highway to the famous Tachog lhakhang (temple). The remains of another bridge can be viewed at the National Museum in Paro. However, J. LaRocca,D (2006) in his book mentioned that Dupthob Thangthong Gyalpo came to Bhutan for the first time in 1433-44 to gather the iron ore to build bridges in Tibet. The iron he collected was forged into 7000 links by a team of 18 blacksmiths from five villages near Paro, one of the village was Woochu where the art is still practiced today. It was believed that Thangthong Gyalpo distributed 18 anvils as a token of gratitude among the blacksmiths gathered and blessed them to earn their livelihood and flourish the craft. The donation of iron chain links to Dupthob was an evidence that the people of Woochu practiced the iron craft way before Thangthong Gyalpo’s visit. Unfortunately there are no records and even the oldest living master blacksmith had nothing to substantiate on this matter. There were many places in Bhutan that manufactured iron handicrafts before but with passing time the art and skills faded and only few places are still practicing it today, one of it being Woochu. The origin of black smithy in Woochu is lost in antiquity. There are no records or documents to trace the origin of the art. However, oral accounts of some elderly people posits that the art might have started out of necessity. Before Woochu was known for its famous blades, it manufactured agricultural tools that were used by the locals. Moreover, recent findings showed that a large forging took place near the place where the iron formation was found. Gaw (Blacksmith) Phajo also believes that the founding of black smithy will not be possible without the iron ore. So he supports the idea of the foundation of black smithy due to the iron ore that was found in the area. The blacksmiths of Woochu manufactured and repaired agriculture tools for the locals before it became known for the famous Woochu blades. Woochu blades are very popular and are known for their tensile strength and durability. There were only three iron craftsmen with traditional knowledge and skills before, all are officially retired now. Blacksmithing, a traditional craftsmanship handed down for several hundred years, was on the verge of extinction. With not many blacksmiths remaining and even lesser apprentices showing interest in learning the skill. Those who used to practice the trade has died and some were retired. The younger generations seemed disinterested in taking up the art. Initially the blacksmiths in the area took up the art as part of earning daily wage. It was like any other job that fetched money. Moreover, the job of a blacksmith was physically tiring, and the social stigma that the trade carried was perhaps another reason why it has failed to attract the attention of the younger generations in the community. The blacksmiths were looked down in the community. The art of crafting fine Bhutanese swords was on the decline. In 2016, His Majesty the King commanded for a training center to be set up in Woochu to revive the dying art. Reviving the centuries-old trade was challenging but not impossible. Royal Metal Craft Center (RMCC) was an intervention aimed at reviving and promoting dying crafts and reinstating it as a source of livelihood. The center is now established and works are underway to further develop it.
Social and cultural significance The significance of the art: Wochu pi Gar represents their community, uphold forging tradition and maintain Drubthob’s art, the popularity of the art etc.. The blades from Woochu were much sought after and known for their tensile strength and durability. The secret or the salient feature of the products was the way the blades were heated, treated and quenched in water for hardening. The well-known Woochu blades/knives are quite expensive compared to the products from other places. The prices of the products ranges from 2500- 160000 based on quality. However, it seems that the people do not mind paying greater price for its inherent quality. The place of origin (Woochu) was enough to encourage the people from all walks of life to buy the products. The center also has opened a showroom in Chubachu, Thimphu which is an outlet for the products made in Woochu. Any product from RMCC, Woochu will have the logo/trademark engraved at the base of the length of the blade and towards the blunt side of the blade. It comes with a warranty of three to six months.
Transmission method After the establishment of the Royal Metal Craft Center (RMCC), the three master blacksmiths were employed to train the fresh recruits the traditional skills and knowledge of forging knives/blades. The three master blacksmiths served there until their advanced stage and is now officially retired. After the establishment of the center and going commercial with their products, many locals were motivated to learn the art though there were no interested candidates initially. Since the art of iron craft is to do with skills and practical work, the trainees learned the art through repeated trial and error methods. The center mostly produces knives/blades and also repairs old knives/blades. The center also has a Facebook page (Royal Metal Craft Center) where important information are provided and updated. Steps involved in forging a sword/knife 1. Splitting the iron to a desired size. 2. Forging it into a shape for intended kind of sword. 3. Grinding it on a grinding stone to even out the surface of the blade and to refine the shape and edges. 4. Filing-to further even out and smoothen the surface, the blade is filed with a fine tooth steel file. It needs extra caution not to leave any deep scratch marks. 5. Polishing-initial polishing is done with whet stone/sharpening stone. This helps in removing those minute scratches left while filing. 6. Sanding- use sand paper prior to the commercial sand paper, they used sand collected from different parts of the river bank. 7. Final polishing (buffing) - to give mirror finish to the blade. Sand papers with grit size ranging from 800 to 3000 are used sequentially.
Community It was believed that in the 13th century Dupthob Gyem Dorji came to Paro from Tibet in search of a place called Zhungphug. His Lama (guru) Karzi Rinchen Samten Pelzang dreamt of a Khandrum (dakini) instructing him to go to a place called Zhugphug in Moen Yul,where the treasure of Guru Rinpochhe was hidden. Lam Karzi instructed his most dedicated disciple to go in search of the prophesized land. Dupthob Gyem Dorji than proceeded towards Moen Yuel to carry out the task instructed by his guru. It is said that when he reached a riverside and didn’t know where to go, a jackal came and showed him the direction to Zhungphung.Thus,this particular place came to be known as Wachu, the place presently known as Woochu. As mentioned earlier, there are no records of the first practitioners and their descendants. The only three blacksmiths are now officially retired and it is believed that they took up the art out of interest. Ap (Sr. citizen) Phajo mentioned that one was exempted from beneficiary labour contribution (woola) if one practiced the art of blacksmithing. So he took up the art to escape woola. Previously, the younger generations were not keen on learning the art as the work was quite tiring and it generated less income. However after establishment of Royal Metal Craft Center, the first preferences of training was given to the locals of Woochu. In addition, Ministry of Labour and Human Resources deployed around 7 employees through the Direct Employment Scheme for two years to learn the art. Among the seven employees two of them left due to personal reasons and the remaining five are still there functioning as instructors. Now the center has 21 employees, 16 males and 5 females. The women are not directly involved in the forging of blades but indirectly involved in the completion and presentation of the swords and knives. The women mostly worked in the leather department that was responsible for making the scabbard. Data collected by: Ms. Pema Yangki, Woochu Middle Secondary School, Paro
Keyword
Information source
National Library and Archives of Bhutan
https://www.library.gov.bt/archive/

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